scad/catear_headband.scad

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include <globals.scad>;
use <headband.scad>;
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use <chamfer.scad>;
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module catear(height, thickness, fractal=0, side_len=30, bend_factor=0.5, stretch_factor=1.2, debug=false, chamfer=CHAMFER, chamfer_shape=CHAMFER_SHAPE, details=true) {
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$A=[0, side_len/2];
$B=[0,-side_len/2];
$C=[-(side_len/2/sin(120))*1.5*stretch_factor, 0];
$c=sqrt(pow($A.x-$B.x, 2)+pow($A.y-$B.y, 2));
$b=sqrt(pow($A.x-$C.x, 2)+pow($A.y-$C.y, 2));
$a=sqrt(pow($C.x-$B.x, 2)+pow($C.y-$B.y, 2));
$hc=-$C.x;
$alpha=asin($hc/$b);
$beta=$alpha;
$gamma=180-$alpha-$beta;
$delta=180*bend_factor;
$bend_radius=$a/(2*cos(90-$delta/2));
$bend_offset=$bend_radius*sin(90-$delta/2);
translate([0, -$c/2, 0])
rotate($beta, [0, 0, 1])
translate([0, $a/2, 0])
translate([$bend_offset, 0, 0])
color("#00ffff")
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chamfer(size=(details)?chamfer:0, child_h=height, child_bot=-height/2, shape=chamfer_shape)
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partial_ring(
part=$delta/360,
radius=$bend_radius,
thickness=thickness,
height=height
);
translate([0, $c/2, 0])
rotate(-$alpha, [0, 0, 1])
translate([0, -$b/2, 0])
translate([$bend_offset, 0, 0])
color("#ff00ff")
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chamfer(size=(details)?chamfer:0, child_h=height, child_bot=-height/2, shape=chamfer_shape)
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partial_ring(
part=$delta/360,
radius=$bend_radius,
thickness=thickness,
height=height
);
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translate($A) color("#aaaaaa")
chamfer(size=chamfer, child_h=height, child_bot=-height/2, shape=chamfer_shape)
cylinder(h=height, d=thickness, center=true);
translate($B) color("#bbbbbb")
chamfer(size=chamfer, child_h=height, child_bot=-height/2, shape=chamfer_shape)
cylinder(h=height, d=thickness, center=true);
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translate($C) color("#cccccc")
chamfer(size=chamfer, child_h=height, child_bot=-height/2, shape=chamfer_shape)
cylinder(h=height, d=thickness, center=true);
if (debug) {
echo("A", $A, "a", $a, "alpha", $alpha);
echo("B", $B, "b", $b, "beta ", $beta);
echo("C", $C, "c", $c, "gamma", $gamma);
echo("bend_factor", bend_factor);
echo("delta:", $delta);
echo("bend_radius", $bend_radius);
echo("bend_offset", $bend_offset);
color("#000000") cylinder(h=4, d=4);
translate($C/2) color("red") cube([$hc, thickness, height*1.1], center=true);
color("red") cube([thickness, $c, height*1.1], center=true);
color("red") translate([0, $c/2, 0])
rotate(-$alpha, [0, 0, 1])
translate([0, -$b/2, 0])
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cube([thickness,$b, height*1.1], center=true);
color("red") translate([0, -$c/2, 0])
rotate($beta, [0, 0, 1])
translate([0, $a/2, 0])
cube([thickness, $a, height*1.1], center=true);
}
}
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module catear_headband(debug=DEBUG, size=SIZE, height=HEIGHT, thickness=THICKNESS, part=PART, stretch_len=STRETCH_LEN, tip_len=TIP_LEN, tip_bend=TIP_BEND, ear_scale=1.5, ear_bend_factor=0.15, ear_stretch_factor=1.2, ear_angle=42, chamfer=CHAMFER, chamfer_shape=CHAMFER_SHAPE, with_rake=true, details=true) {
$a=size/2*ear_scale;
$delta=2*(acos($a/(size*2))-90);
ear_offset=size*sin(90-$delta/2);
union() {
rotate( ear_angle, [0, 0, 1]) {
translate([-ear_offset, 0, 0]) catear(
debug=debug,
height=height,
thickness=thickness,
side_len=size/2*ear_scale,
bend_factor=ear_bend_factor,
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stretch_factor=ear_stretch_factor,
chamfer=chamfer,
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chamfer_shape=chamfer_shape,
details=details
);
}
rotate(-ear_angle, [0, 0, 1]) {
translate([-ear_offset, 0, 0]) catear(
debug=false,
height=height,
thickness=thickness,
side_len=size/2*ear_scale,
bend_factor=ear_bend_factor,
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stretch_factor=ear_stretch_factor,
chamfer=chamfer,
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chamfer_shape=chamfer_shape,
details=details
);
}
headband(
size=size,
height=height,
thickness=thickness,
part=part,
stretch_len=stretch_len,
tip_len=tip_len,
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tip_bend=tip_bend,
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with_rake=with_rake,
details=details
);
};
}
catear_headband();