$fn=360; DEBUG=false; SIZE=60; HEIGHT=4.6; THICKNESS=3; PART=0.7; STRETCH_LEN=40; TIP_LEN=0.05; TIP_BEND=20; RAKE_DEPTH=1; RAKE_WIDTH=1; RAKE_STRETCH=1; RAKE_CHAMFER=0.5; CHAMFER=1; CHAMFER_SHAPE="cone"; use module partial_ring(part, radius, thickness, height) { rotate(180-180*part, [0, 0, 1]) rotate_extrude(angle=360*part) translate([radius, 0]) square([thickness, height], center=true); } module headband(debug=DEBUG, size=SIZE, height=HEIGHT, thickness=THICKNESS, part=PART, stretch_len=STRETCH_LEN, tip_len=TIP_LEN, tip_bend=TIP_BEND, rake_depth=RAKE_DEPTH, rake_width=RAKE_WIDTH, rake_stretch=RAKE_STRETCH, rake_chamfer=RAKE_CHAMFER, chamfer=CHAMFER, chamfer_shape=CHAMFER_SHAPE) { union() { chamfer(size=chamfer, child_h=height, child_bot=-height/2, shape=chamfer_shape) union() { color("purple") partial_ring(part, radius=size, thickness=thickness, height=height); rotate( 90-180*part, [0, 0, 1]) translate([stretch_len/2, size, 0]) { color("orange") cube([stretch_len, thickness, height], center=true); color("purple") translate([stretch_len/2, tip_bend, 0]) rotate(90+180*tip_len, [0, 0, 1]) partial_ring( part=tip_len, radius=tip_bend, thickness=thickness, height=height ); } rotate(-90+180*part, [0, 0, 1]) translate([stretch_len/2, -size, 0]) { color("orange") cube([stretch_len, thickness, height], center=true); color("purple") scale([1, -1, 1]) translate([stretch_len/2, tip_bend, 0]) rotate(90+180*tip_len, [0, 0, 1]) partial_ring( part=tip_len, radius=tip_bend, thickness=thickness, height=height ); } } for (i=[-size/2:size/2]) { rotate(i*2-rake_width/2, [0, 0, 1]) intersection() { scale([1, 1, rake_stretch/(rake_depth/height)]) translate([0, rake_width/2, 0]) rotate_extrude(angle=rake_width) translate([rake_depth/2-size+thickness/2, 0, 0]) scale([1, 0.5, 1]) circle(r=rake_depth, $fn=3); translate([rake_depth/2-size+thickness/2-rake_chamfer, 0, 0]) color("red") cube([2*rake_depth, rake_width, height], center=true); } }; }; }