Hardware: Add housing

Hardware: Create 3D model of display module
PCB: Move coordinate origin, export STEP file
2026-09-24 21:11:37 +02:00 · 2026-09-21 12:08:27 +02:00 · 2026-09-21 12:07:19 +02:00
13 changed files with 240248 additions and 22 deletions
--- a/.gitignore
+++ b/.gitignore
@ -28,3 +28,6 @@ target/
 # Ignore KiCad backups and lock files
 hardware/c_its-companion/c_its-companion-backups/
 *.kicad_pro.lck
+
+# Ignore FreeCAD backups
+*.FCBak
--- a/Readme.md
+++ b/Readme.md
@ -120,6 +120,24 @@ The unit tests in this project are meant to be run on the host:
 cargo test --target host-tuple --bin test --no-default-features -F std,spat
 ```

+## PCB and Housing
+A simple PCB to combine the u-blox SAM-M10Q, a XIAO ESP32-C5 and the screen can be found in [hardware/c_its-companion/](./hardware/c_its-companion/) including finished gerber files.
+Additional hardware:
+
+- SMD Pin-Header 8 pos.: Amphenol 10129380-908001BLF
+- Snap-in stand-off 8mm: WE 702910000
+
+(You may try to put the display lower with header Samtech TSM-108-04-T-SV and stand-off WE 702917000, but antenna needs to be plugged in before putting the display on then.)
+
+The housing is a FreeCAD model at [hardware/housing/c_its-companion-housing.FCStd](./hardware/housing/c_its-companion-housing.FCStd), but the same folder also contains finished 3mf models that can be loaded into a 3D printer slicer.
+Exports are available for:
+
+- 2mm: no battery (just display standoffs)
+- 7mm: EREMIT 654060 (6.5x40x60 mm) LiPo battery
+- 9mm: Some 9x40x60 mm LiPo battery, e.g. LP803860 (2000 mAh)
+
+The display is expected to be soldered to the pin header directly to save height.
+
 ## Tips and Tricks

 ### Create TGA Assets
--- a/hardware/c_its-companion/c_its-companion.kicad_pcb
+++ b/hardware/c_its-companion/c_its-companion.kicad_pcb
@ -99,6 +99,7 @@
 		)
 		(capping no)
 		(filling no)
+		(aux_axis_origin 80 169)
 		(pcbplotparams
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 			(plot_on_all_layers_selection 0x00000000_00000000_00000000_00000000)
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 				(xy -6.556481 -2.999292) (xy -6.608213 -2.997158) (xy -6.633616 -2.99368) (xy -6.66858 -2.974935)
@ -825,7 +826,7 @@
 				(xy -7.162357 -3.444481) (xy -7.153911 -3.447159) (xy -7.142305 -3.449641) (xy -7.126454 -3.451938)
 				(xy -7.105275 -3.454055) (xy -7.077685 -3.456) (xy -7.042598 -3.457781) (xy -6.998933 -3.459402)
 				(xy -6.945605 -3.460874) (xy -6.88153 -3.462203) (xy -6.805626 -3.463396) (xy -6.716807 -3.464461)
-				(xy -6.613992 -3.465405) (xy -6.496094 -3.466235) (xy -6.362033 -3.466958) (xy -6.210722 -3.467583)
+				(xy -6.613993 -3.465405) (xy -6.496094 -3.466235) (xy -6.362033 -3.466958) (xy -6.210722 -3.467583)
 				(xy -6.04108 -3.468115) (xy -5.852022 -3.468563) (xy -5.642465 -3.468934) (xy -5.411324 -3.469235)
 				(xy -5.157517 -3.469473) (xy -4.879959 -3.469656) (xy -4.577567 -3.469791) (xy -4.249257 -3.469885)
 				(xy -3.893946 -3.469946) (xy -3.51055 -3.46998) (xy -3.097985 -3.469996) (xy -2.655167 -3.47) (xy -2.503555 -3.47)
--- a/hardware/c_its-companion/c_its-companion.kicad_pro
+++ b/hardware/c_its-companion/c_its-companion.kicad_pro
@ -622,7 +622,7 @@
      "netlist": "",
      "plot": "",
      "specctra_dsn": "",
-      "step": "",
+      "step": "../housing/c_its-companion-v1.0.step",
      "vrml": ""
    },
    "page_layout_descr_file": ""
--- a/hardware/housing/ST7789-240x280px-screen.FCStd
+++ b/hardware/housing/ST7789-240x280px-screen.FCStd
--- a/hardware/housing/c_its-companion-assembly.FCStd
+++ b/hardware/housing/c_its-companion-assembly.FCStd
--- a/hardware/housing/c_its-companion-housing-bottom-2mm.3mf
+++ b/hardware/housing/c_its-companion-housing-bottom-2mm.3mf
--- a/hardware/housing/c_its-companion-housing-bottom-7mm.3mf
+++ b/hardware/housing/c_its-companion-housing-bottom-7mm.3mf
--- a/hardware/housing/c_its-companion-housing-bottom-9mm.3mf
+++ b/hardware/housing/c_its-companion-housing-bottom-9mm.3mf
--- a/hardware/housing/c_its-companion-housing-lid.3mf
+++ b/hardware/housing/c_its-companion-housing-lid.3mf
--- a/hardware/housing/c_its-companion-housing.FCStd
+++ b/hardware/housing/c_its-companion-housing.FCStd
--- a/hardware/housing/c_its-companion-v1.0.step
+++ b/hardware/housing/c_its-companion-v1.0.step
--- a/hardware/housing/overpass-semibold.otf
+++ b/hardware/housing/overpass-semibold.otf
Author	SHA1	Message	Date
Jannik Beyerstedt	9d2a8d31e7	Hardware: Add housing	2026-09-24 21:11:37 +02:00
Jannik Beyerstedt	dc3c3937b7	Hardware: Create 3D model of display module	2026-09-21 12:08:27 +02:00
Jannik Beyerstedt	f5665ed0f2	PCB: Move coordinate origin, export STEP file	2026-09-21 12:07:19 +02:00